About the role#
We are looking for a Process Engineering Co-Op to help develop, optimize, and standardize our manufacturing processes. You will work with engineering teams to improve performance, support production scale-up, and create testing methods that drive product quality. This position provides hands-on experience in materials characterization, statistical analysis, and manufacturing innovation.
What you'll do#
- Tune manufacturing process parameters to improve performance, consistency, and production outcomes.
- Support quality control initiatives and process improvement efforts related to production scale-up.
- Develop and perform surface characterization testing and metallographic inspections.
- Conduct electron and optical microscopy analysis to evaluate material and process performance.
- Develop, document, and execute mechanical testing methods.
- Design and execute Design of Experiments (DOE) and perform statistical analysis for process optimization.
- Use manufacturing equipment, hardware, and software to produce sample parts and test specimens.
- Collaborate with cross-functional engineering teams to evaluate machine performance and recommend improvements.
- Create automated data collection, reporting, and statistical analysis tools to monitor quality metrics.
- Document testing results, process changes, and engineering findings clearly.
What you'll need#
- Current pursuit of a degree in Mechanical Engineering, Manufacturing Engineering, Materials Engineering, Chemistry, or a related technical discipline.
- Coursework or academic background in materials science, mechanical engineering, manufacturing processes, or control systems.
- Ability to take ownership of projects and complete assignments efficiently.
- Strong analytical and problem-solving skills.
- Clear written and verbal communication skills.
- Legal authorization to work in the United States without sponsorship.
- Previous co-op, internship, research, or industry experience is preferred.
- Experience with DOE, statistical analysis, or quality engineering methodologies.
- Exposure to metallography, microscopy, materials testing, or laboratory analysis techniques.
- Familiarity with data collection, process monitoring, and quality metrics.
- Experience with Python, Linux, Excel, Jira, Git, or PLC programming.
Location & details#
- Location: Burlington, MA
- Term: Winter 2027 and Summer 2027
- Modality: On-site
- Employment: Full time
- Compensation: Paid position
About Johnson Controls
Johnson Controls provides building systems, thermal management, and energy efficiency solutions. The company serves sectors including data centers, pharmaceuticals, healthcare, and manufacturing. It operates globally with headquarters in Cork, Ireland. The organization employs over 60,000 people and focuses on building automation, security, and HVAC technology.
How to get in at Johnson Controls
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