Optimus Mechanical Design Engineer Intern, Electronic Devices

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    Tesla

    10,001+ employeesFounded 2003Austin, TexasMotor Vehicle Manufacturing
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    About the role#

    Tesla is looking for a Mechanical Design Engineering Intern to join the Autopilot and Electronics Product Design team. You will support the mechanical design of electronic systems for the Optimus robot platform, specifically focusing on antennas, audio, sensors, and computer components.

    What you'll do#

    • Collaborate on cross-functional projects to design and package components that meet system requirements.
    • Build designs in CAD for detailed parts and master model assemblies.
    • Perform tolerance analysis, Finite Element Analysis (FEA), and other simulations to validate designs before production.
    • Draft 2D drawings for high-volume production and inspection.
    • Work with suppliers on Design for Manufacturing (DFM) reviews and support tooling setup.
    • Define validation tests and analyze the resulting data.

    What you'll need#

    • Currently pursuing a degree in Mechanical Engineering or a related field.
    • Strong engineering fundamentals and the ability to perform first-principles analysis for stress, thermal, tolerance, mass, and cost optimization.
    • Proficiency in CAD, with a preference for CATIA experience.
    • Experience creating 2D drawings using GD&T.
    • Ability to present data and trade-offs to support decision making.
    • Experience with FEA, preferably using ANSYS.
    • Interest in electro-mechanical and opto-mechanical product design.
    • Multidisciplinary knowledge in mechatronics, microcontrollers, signal processing, programming, or optics is a plus.

    Location & details#

    • Location: Palo Alto, California.
    • Term: Winter 2027 through Spring 2027.
    • Modality: Full-time, 40 hours per week, on-site.
    • This is a paid internship.
    Relevant fieldsMechanical Engineering

    About Tesla

    Tesla produces electric vehicles, battery storage systems, and solar energy products. Founded in 2003, the company operates six vertically integrated factories across three continents. It is headquartered in Austin, Texas, and employs over 10,000 people. The organization designs, manufactures, sells, and services its products internally.

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