Internship, Electromechanical Product Design Engineer, Optimus

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    Tesla

    10,001+ employeesFounded 2003Austin, TexasMotor Vehicle Manufacturing
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    Best applied by Oct 28

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    About the role#

    As an Electromechanical Product Design Engineer for the Optimus program, you will integrate mechanical and electrical components. You will package connectors, sensors, and harnesses while working on electromechanical architecture for actuators and distribution devices. This role requires working with mechanical, electrical, software, and firmware teams to create architectural tradeoffs and designs.

    What you'll do#

    • Create designs in CAD for detailed parts and master model assemblies.
    • Perform tolerance analysis, Finite Element Analysis (FEA), and other simulations.
    • Produce 2D drawings for high-volume production and inspection.
    • Conduct Design for Manufacturing (DFM) reviews with suppliers and support tooling bring up.
    • Design automated fixtures and calibration equipment for robotics products.
    • Develop electromechanical parts including plastics, sheet metal, heat sinks, and PCBA assemblies.
    • Perform mechanical integration analysis covering thermal, assembly, test, and stack-up.

    What you'll need#

    • Current enrollment in a Mechanical Engineering, Robotics, Mechatronics, or related degree program.
    • Graduation date between May 2027 and December 2027.
    • Proficiency in 3D modeling software for parts and assemblies.
    • Intuition for structural optimization using FEA or hand calculations.
    • Electrical foundation including knowledge of gearboxes, motors, inverters, and wire harnesses.
    • Experience with GD&T, tolerance stacks, and design for manufacturing, automation, test, or reliability.
    • Familiarity with DFMEA and PFMEA.
    • Understanding of electrical design, including PCBAs and components.
    • Knowledge of materials and fabrication methods for various production volumes.
    • Experience with FFC, FPC, and rigid-flex technologies is preferred.
    • Programming skills in MATLAB, Simulink, or Python are preferred.
    • Ability to prototype using fabrication, machining, and basic electronics.

    Location & details#

    • Location: Langley, British Columbia, Canada.
    • Term: Winter 2027 and Spring 2027.
    • Modality: On-site, full-time (40 hours per week).
    • Duration: Minimum of 12 weeks.
    • Compensation: $20.00 - $55.00 per hour plus benefits.

    About Tesla

    Tesla produces electric vehicles, battery storage systems, and solar energy products. Founded in 2003, the company operates six vertically integrated factories across three continents. It is headquartered in Austin, Texas, and employs over 10,000 people. The organization designs, manufactures, sells, and services its products internally.

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