About the role#
As a Mechanical Test Engineering Intern, you will work on the hardware testing of systems like Megapacks and Superchargers. You will own end-to-end functionality and performance testing for mechanical subsystems, ensuring designs are ready for integration. Your work will directly influence product design and system-level validation.
What you'll do#
- Create design verification test plans, protocols, and acceptance criteria based on system requirements.
- Conduct hands-on testing, monitor performance, collect data, and lead root cause analysis for mechanical component failures.
- Write test reports, track issues, maintain traceability, and share findings with stakeholders.
- Participate in design reviews and DFMEA processes to improve test methods.
- Work with Architecture, Systems, Design, and Project Management teams.
- Maintain lab safety, with a focus on high voltage, high-power, and energy storage environments.
What you'll need#
- Current enrollment in a Mechanical Engineering degree or a related field.
- Knowledge of mechanical design, thermal management, materials behavior, and failure mechanisms in power systems.
- Experience with test setup and instrumentation like thermocouples, accelerometers, power analyzers, and oscilloscopes.
- Proficiency in data acquisition tools such as LabVIEW or NI hardware.
- Skills in data analysis using Python or MATLAB.
- Ability to write clear technical reports and execute test plans from product requirements.
- Strong communication skills to work effectively in a cross-functional team.
Location & details#
- Location: Palo Alto, California.
- Modality: On-site, full-time (40 hours per week).
- Terms: Winter 2027, Spring 2027, or Summer 2027.
- Commitment: Minimum of 12 weeks.
- Compensation: Paid internship.
About Tesla
Tesla produces electric vehicles, battery storage systems, and solar energy products. Founded in 2003, the company operates six vertically integrated factories across three continents. It is headquartered in Austin, Texas, and employs over 10,000 people. The organization designs, manufactures, sells, and services its products internally.
How to get in at Tesla
Applying early at Tesla provides a distinct advantage because recruiters review candidates before the applicant pool becomes unmanageable. Intern Insider sends an instant alert the moment a role matching your target is published anywhere, so you apply among the first and get seen before the pile grows. Reaching out to the right people often yields better results than submitting to a general queue. Intern Insider surfaces the recruiters behind the company roles so you can contact them directly to ask about the position or a referral, which materially improves your response rates.
