About the role#
The Residential Energy Engineering team works on energy storage, EV charging, and solar integration for the home. We focus on fundamentals-only engineering to build products that improve residential electrical infrastructure. As an intern, you will join a team of mechanical and electrical engineers to own product design projects from concept through production launch and ramp.
What you'll do#
- Create 3D designs for complex parts and assemblies, including FEA.
- Manage full product design responsibility, including specification definition for dimensions, function, and performance.
- Build hands-on prototypes and improve existing products.
- Release meticulous 2D part and assembly drawings.
- Conduct basic testing and analysis while supporting advanced testing efforts.
- Troubleshoot and root cause test failures or production problems.
- Collaborate across manufacturing, testing, NPI, and supply chain teams.
- Maintain active relationships with suppliers.
- Travel to support production launch and ramp at supplier sites and Tesla factories.
- Develop new technologies through early process development while focusing on cost and complexity reduction.
What you'll need#
- Currently pursuing a degree in Mechanical Engineering or a related field.
- Strong engineering fundamentals in heat transfer, fluids, mechanics, and electronics.
- Basic understanding of electrical design and material science for components like metals, insulators, plastics, connectors, and gaskets.
- Experience with CATIA V5 or V6.
- Working knowledge of Python or Matlab.
- Familiarity with GD&T, finite element analysis, and design for reliability concepts.
- Ability to create products from CAD design to hands-on prototyping.
- Detail-oriented approach with solid documentation and reporting skills.
- Direct machine shop skills or experience with student projects like Formula Vehicle, Solar Car, or Hyperloop are a plus.
- A desire to own your work and manage tight timelines.
Location & details#
- Location: Palo Alto, California.
- Terms: Winter 2027 or Summer 2027.
- Commitment: Full-time (40 hours per week) on-site for a minimum of 12 weeks.
About Tesla
Tesla produces electric vehicles, battery storage systems, and solar energy products. Founded in 2003, the company operates six vertically integrated factories across three continents. It is headquartered in Austin, Texas, and employs over 10,000 people. The organization designs, manufactures, sells, and services its products internally.
How to get in at Tesla
Applying early at Tesla provides a distinct advantage because recruiters review candidates before the applicant pool becomes unmanageable. Intern Insider sends an instant alert the moment a role matching your target is published anywhere, so you apply among the first and get seen before the pile grows. Reaching out to the right people often yields better results than submitting to a general queue. Intern Insider surfaces the recruiters behind the company roles so you can contact them directly to ask about the position or a referral, which materially improves your response rates.
