About the role#
This internship focuses on manufacturing process technology for the Tesla Optimus gearbox. You will join a team developing new actuators, working on prototyping, testing, and process development. The role involves designing tooling and fixtures, creating new manufacturing cells in an R&D environment, and building assemblies for validation.
What you'll do#
- Design tooling and fixtures for gearbox manufacturing.
- Develop and test new manufacturing cells and concept processes for R&D.
- Qualify manufacturing process setups and inspect components.
- Build and validate assemblies for process development.
- Perform prototyping and testing.
What you'll need#
- Current enrollment in Physics, Mechanical Engineering, Robotics, Mechatronics, or a related degree program.
- Graduation date between 2026 and 2027.
- Strong engineering fundamentals and the ability to perform first-principles analysis, including stress-strain, thermal, tolerance, cost, and mass optimization.
- Proficiency in CAD software, specifically CATIA or Solidworks.
- Experience in physical testing and analysis of mechanical, electrical, and electrotechnical systems.
- Experience with dynamometer testing equipment, such as torque transducers, power analyzers, and oscilloscopes.
- A working understanding of servo control, including torque, speed, and position control.
- Practical skills in fabrication, machining, wiring, general electronics, debugging, and parts chasing.
- Programming skills in Matlab, Simulink, or Python are preferred.
- Hands-on experience with actuator and component testing is preferred.
Location & details#
- Location: Langley, British Columbia, Canada.
- Term: Winter 2027 (January through May).
- Work Modality: Full-time, on-site (40 hours per week).
- Compensation: Paid position.
About Tesla
Tesla produces electric vehicles, battery storage systems, and solar energy products. Founded in 2003, the company operates six vertically integrated factories across three continents. It is headquartered in Austin, Texas, and employs over 10,000 people. The organization designs, manufactures, sells, and services its products internally.
How to get in at Tesla
Applying early at Tesla provides a distinct advantage because recruiters review candidates before the applicant pool becomes unmanageable. Intern Insider sends an instant alert the moment a role matching your target is published anywhere, so you apply among the first and get seen before the pile grows. Reaching out to the right people often yields better results than submitting to a general queue. Intern Insider surfaces the recruiters behind the company roles so you can contact them directly to ask about the position or a referral, which materially improves your response rates.
