Materials & Processes Intern

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    Ursa Major

    201-500 employeesFounded 2015Berthoud, ColoradoAviation and Aerospace Component Manufacturing
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    Best applied by Oct 22

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    About the role#

    Ursa Major is seeking a Materials & Processes Intern to support the development, characterization, and testing of materials for rocket engines and propulsion systems. You will work alongside experienced engineers on lab projects, material testing campaigns, and failure investigations that directly impact flight hardware. This role is designed as a lead-in to our Level I M&P Engineer position.

    What you'll do#

    • Perform material characterization, including metallography, hardness testing, and microstructural analysis.
    • Assist with SEM and optical microscopy, including sample preparation, imaging, and micrograph interpretation.
    • Support mechanical testing, such as tensile tests and coupon-level evaluations, including test setup, data collection, and initial data reduction.
    • Contribute to material development and process trials by preparing test coupons and tracking results.
    • Maintain a clean, organized, and safe materials laboratory through sample labeling and equipment upkeep.
    • Document work in lab notebooks and technical reports, creating plots and summaries for the engineering team.
    • Collaborate with design, manufacturing, and test engineers to share material data and observations.

    What you'll need#

    • Actively pursuing a B.S. in Materials Science, Metallurgical Engineering, Mechanical Engineering, Aerospace Engineering, or a related field.
    • Ideally entering junior or senior year, though strong sophomores with relevant experience are encouraged to apply.
    • Completed foundational coursework in materials science.
    • Hands-on experience in a lab setting, such as course labs, research projects, or maker spaces.
    • Basic familiarity with material testing or characterization techniques.
    • Strong organizational skills and attention to detail.
    • Clear written and verbal communication skills.
    • Ability to work effectively within a small team.
    • Must be a U.S. Person (U.S. Citizen or Permanent Resident) and eligible to obtain and maintain a U.S. Security Clearance.

    Location & details#

    • Location: Berthoud, Colorado.
    • Term: Summer 2027.
    • Modality: On-site.
    • Compensation: $30.00 per hour.

    About Ursa Major

    Ursa Major operates in the aviation and aerospace component manufacturing sector. The company builds propulsion and defense systems for government and aerospace clients. It was founded in 2015 and maintains its headquarters in Berthoud, Colorado. The organization employs between 201 and 500 people.

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