About the role#
Johnson Controls is looking for a Process Engineering Co-op to support the development, optimization, and standardization of manufacturing processes. You will work with engineering teams to improve process performance, support production scale-up, and create testing methods that drive product quality. This role provides hands-on experience in materials characterization, statistical analysis, and manufacturing innovation.
What you'll do#
- Tune process parameters to improve performance, consistency, and production outcomes.
- Support quality control initiatives and process improvement efforts for production scale-up.
- Perform surface characterization testing and metallographic inspections.
- Conduct electron and optical microscopy analysis to evaluate material and process performance.
- Develop, document, and execute mechanical testing methods.
- Design and execute Design of Experiments (DOE) and perform statistical analysis for process optimization.
- Use manufacturing equipment, hardware, and software to produce sample parts and test specimens.
- Collaborate with cross-functional teams to evaluate machine performance and suggest improvements.
- Create automated data collection, reporting, and statistical analysis tools to monitor quality metrics.
- Document testing results, process changes, and engineering findings clearly.
- Demonstrate company values by focusing on impactful work, collaborating across teams, and taking ownership of results.
What you'll need#
- Currently pursuing a degree in Mechanical Engineering, Manufacturing Engineering, Materials Engineering, Chemistry, or a related technical discipline.
- Coursework or academic background in materials science, mechanical engineering, manufacturing processes, or control systems.
- Strong analytical and problem-solving skills.
- Ability to take ownership of projects and complete assignments efficiently.
- Strong written and verbal communication skills.
- Interest in materials characterization, process optimization, and manufacturing technologies.
- Previous co-op, internship, research, or industry experience.
- Experience with Design of Experiments (DOE), statistical analysis, or quality engineering methodologies.
- Exposure to metallography, microscopy, materials testing, or laboratory analysis.
- Familiarity with data collection, process monitoring, and quality metrics.
- Experience with Python, Linux, Excel, Jira, Git, or PLC programming.
- Must be legally authorized to work in the United States without current or future sponsorship.
Location & details#
- Location: Burlington, Massachusetts.
- Term: Winter 2027 and Summer 2027.
- Work Modality: On-site.
- Employment Type: Full-time, paid position.
About Johnson Controls
Johnson Controls provides building systems, thermal management, and energy efficiency solutions. The company serves sectors including data centers, pharmaceuticals, healthcare, and manufacturing. It operates globally with headquarters in Cork, Ireland. The organization employs over 60,000 people and focuses on building automation, security, and HVAC technology.
How to get in at Johnson Controls
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