About the role#
This internship is a hands-on engineering position based in Manitowoc, Wisconsin. You will work on real production castings throughout the summer of 2027. Instead of shadowing, you will own a project focused on improving casting processes. You will use simulation software to model changes and then verify those results on the foundry floor alongside engineers and crew members.
What you'll do#
- Model solidification, filling, and gating on target production jobs using MAGMA software.
- Redesign gating, risers, and feeding in SolidWorks to improve yield and reduce scrap.
- Test your changes on the foundry floor with process engineers.
- Track scrap, pour weight, and finishing time before and after each change.
- Identify methods to reduce grinding, cut-off, and other finishing time.
- Present your results and recommendations to leadership in August.
What you'll need#
- Currently pursuing a degree in mechanical, materials, metallurgical, or manufacturing engineering.
- Understanding of solidification and gating principles.
- Experience with SolidWorks or similar 3D CAD software.
- Strong problem-solving ability and attention to detail regarding data and measurements.
- Experience with MAGMA, Flow-3D, or other casting simulation software is preferred, as is completed foundry coursework.
Location & details#
- Location: Manitowoc, Wisconsin.
- Term: Summer 2027 (12-14 weeks, May/June to August).
- Schedule: Full-time, day shift (6 am - 2:30 pm).
- This is a paid internship.
About Wisconsin Aluminum Foundry
Wisconsin Aluminum Foundry produces aluminum and copper-based alloy castings. Founded in 1909, the company maintains operations across the Midwest. It provides casting solutions through processes like Permanent Mold, Green Sand, and Low Pressure Molding. The organization also manufactures tooling and kitchen equipment.
How to get in at Wisconsin Aluminum Foundry
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