R&D Intern, Polymer Composite Formulation & Processing

The AZEK Company logo

The AZEK Company

1,001-5,000 employeesChicago, IllinoisWholesale Building Materials
Actively hiringPaidSummer 2027Wholesale Building Materials
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Best applied by Nov 16

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About the role#

The R&D Intern supports the development of polymer composite decking. You will focus on formulation, processing, testing, and technical evaluation. This role involves working on both laboratory and production-scale trials. You will analyze performance data and turn your findings into recommendations for R&D and cross-functional partners. By the end of the summer, you will deliver a final technical report and a capstone presentation on your project.

What you'll do#

  • Complete technical literature reviews and benchmarking studies on polymer composites, formulations, and product performance.
  • Support additive screening activities, including data collection and interpretation.
  • Contribute technical insights during project discussions and problem-solving sessions.
  • Participate in planning for laboratory and production-scale trials.
  • Attend trials to collect processing data, document observations, and gather test samples.
  • Maintain accurate experimental records and ensure data traceability.
  • Analyze results using statistical and engineering methods.
  • Prepare reports with actionable recommendations.
  • Present your findings to R&D, Operations, Quality, and Engineering teams.
  • Follow all safety, quality, and laboratory best practices.

What you'll need#

  • Enrollment in a bachelor's degree program in Chemical Engineering, Chemistry, or a related field.
  • Anticipated graduation date between December 2027 and May 2029 (rising junior or senior).
  • Minimum GPA of 3.0.
  • Strong interest in polymer materials, product design, and formulation development.
  • Proficiency with data analysis tools.
  • Strong technical writing, reporting, and communication skills.
  • Self-motivated, analytical, and eager to learn in a hands-on environment.
  • Experience with modeling, simulation, or statistical analysis is a plus.
  • Interest in AI-enabled technologies for research and decision-making.

Location & details#

  • Location: Wilmington, Ohio.
  • Term: Full-time for 12 weeks during Summer 2027.
  • Authorization to work in the United States is required.
  • Reliable transportation to and from the work location is necessary.

About The AZEK Company

The AZEK Company designs and manufactures outdoor living products such as decking, railing, and trim. Based in Chicago, Illinois, the firm operates multiple manufacturing and recycling facilities across the United States. Its products serve as alternatives to traditional wood for residential exteriors. The company employs between 1,001 and 5,000 people and focuses on using recycled materials in its production processes.

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